Applications

In metal production and processing, temperature monitoring with non-contact sensors optimizes procedures at up to 3000 °C, whereas contact thermometers have a limited service life. Continuous temperature monitoring is crucial in rolling mills, continuous casting plants, slag ladle cars, induction hardening, and die forging. Optris has developed infrared measurement devices for high temperatures and rough environments, making non-contact temperature measurements on metal surfaces efficient and reliable.

Utilizing state-of-the-art infrared cameras and thermometers, Optris ensures precise temperature monitoring, which is crucial for maintaining safety and optimizing processes. The short-wavelength technology employed by Optris devices minimizes measurement errors, ensuring accurate temperature measurement on shiny surfaces even under harsh conditions. Optris two-color pyrometers compensate for varying emissivity and have the highest accuracy. Optris robust, high-speed thermal imaging solutions are perfect for rapid processes, while innovative features like dual laser sighting and customizable software integration enhance operational efficiency.

The plastics industry requires precise non-contact temperature measurement across various stages, like injection molding, PET bottle forming, and thermoforming. The manufacturing processes in the plastics industry are as varied as the plastics themselves. Optris has developed specialized infrared measuring devices such as narrowband sensitive IR sensors of P3/P7 models and IR cameras of Precision line for accurate multiple-point measurement to ensure high-quality plastic products. Ensure that the plastic processing is always at the right temperature, avoiding waste and saving energy. Discover application examples in our dedicated section.

Discover how Optris solutions enhance efficiency and quality control in glass applications, leading to superior performance and reliability.

Monitoring and regulating process temperatures at every manufacturing stage is crucial for the automotive industry, particularly in applications such as thermoforming of exterior parts, laminating of interiors, vehicle analysis, battery assembly, and tire manufacturing. Other applications include thermal measurements of heated car seats, laser plastic welding, coating, and sealant curing for automotive manufacturing, windshield forming.

To ensure flawless vehicle production, Optris offers infrared sensors and thermal imagers specifically designed for this industry. These advanced solutions help ensure high-quality vehicles, reduce defects, and optimize manufacturing processes.

Optris infrared cameras provide cutting-edge solutions for early fire detection, leveraging high thermal sensitivity to identify potential fire hazards before ignition. This technology is essential for industrial safety, preventing irreparable damage to plants and buildings. Optris systems offer 24/7 thermal monitoring, enabling automatic protective measures through advanced process technology. By applying temperature thresholds below ignition levels, they can detect hotspots and potential fires in critical environments such as waste bunkers, storage areas, and industrial facilities.

Optris infrared technology is particularly effective in detecting early signs of thermal runaway in lithium-ion batteries, preventing catastrophic failures and fires. The system’s precise temperature measurement capabilities are crucial for early intervention, ensuring safety and reliability. Additionally, the Optris system can be customized with various optics to suit specific applications, providing tailored solutions for comprehensive fire protection and early detection across diverse industrial settings.

Optris IR cameras are integral for increasing production yield and product quality in additive manufacturing. They provide real-time data on heat distribution, allowing timely adjustments to prevent defects. The robust design and advanced optics ensure durability and reliability in harsh industrial environments, making Optris the ideal partner for optimizing 3D printing and additive manufacturing processes. Monitoring and controlling temperature throughout each process phase in the 3D printing and additive manufacturing applications ensures high-quality parts, preventing welding defects and failures.

Optris provides a comprehensive range of infrared sensors and short-wave IR cameras optimized for metal targets and plastic printing. These infrared cameras monitor entire weld pools and track the hottest points, eliminating the need for precise single-spot sensors. In processes like laser metal deposition and selective laser melting, Optris infrared cameras accurately measure the temperature of metal powders and molten pools. Optris offers short- and long-wave cameras with filters that protect sensors from laser damage and ensure precise temperature readings for plastic and carbon fiber printing.

In the pharmaceuticals and medical industry, precise temperature monitoring with infrared cameras and thermometers is crucial due to stringent production standards and sterilization requirements. Non-contact temperature measurement is invaluable across various medical processes, allowing for effective monitoring and optimization. Medical device manufacturers, pharmaceutical production companies, and researchers trust Optris infrared thermometers and thermal imaging cameras. Monitoring patient body temperature and medicine without physical contact, ensuring hygiene, and reducing the risk of cross-contamination. Infrared thermography aids in the early detection of conditions such as inflammation or circulatory issues by visualizing heat patterns on the skin or are is used in sterilization processes to verify that medical equipment and environments reach the necessary temperatures to eliminate pathogens.

Optris solutions deliver accurate, non-contact measurements, ensuring product integrity, regulatory compliance, and safety. Optris infrared technology offers industry-specific benefits such as enhanced quality control, efficient process monitoring, and reliable storage conditions in pharmaceutical and medical applications.

In the construction materials industry, non-contact temperature monitoring is crucial for processes like cement production, clinker cooling, and wood processing. Applications such as rotary kiln monitoring or temperature control in wood manufacturing require precise technology to ensure quality and safety.

Optris provides infrared cameras and pyrometers designed for demanding environments, delivering accurate readings even in extreme heat and dust. Whether for rotary kilns, clinker cooling, or wood processing, Optris devices enable continuous monitoring and process optimization.

With real-time measurements and advanced short-wavelength technology, they ensure precise data and seamless integration into control systems. This boosts efficiency, reduces waste, and maintains consistent quality, ensuring safe, sustainable, and high-performance production.